Pharma, healthcare and body care · EPR

Sterilisation and metal impurities

Detect radicals created by radiation sterilisation and trace paramagnetic impurities such as iron, copper or manganese that can catalyse degradation.

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What it tells you

What sterilisation leaves behind

Radiation sterilisation, and to a lesser extent heat, can create radicals in a material. They can go on reacting after the treatment, degrade the material and reduce the potency or the properties of a product. EPR counts these radicals directly, so the effect of a sterilisation can be measured, and the effect of an antioxidant or a different dose or process can be compared.

Bars of radical signal in a material untreated, after irradiation, after heat sterilisation and after irradiation with an antioxidant
Radicals after sterilisation. Schematic illustration, not measured data.
Typical samples

Where it is used

  • Active ingredients and excipients
  • Polymers, packaging and device materials
  • Medical devices and components
  • Raw materials checked for trace metals

Typical tasks are measuring the radicals that remain after gamma, electron-beam or heat treatment, following how fast they decay, comparing materials or antioxidants, and checking raw materials for traces of paramagnetic metals.

How it works

Radicals and metal ions have their own spectra

A radical shows up as a spectrum whose size is its amount and whose shape tells what it is. Paramagnetic metal ions such as copper(II), manganese(II) and iron(III) show up as characteristic patterns. Comparing the samples with a reference of known spin number gives quantities.

Two first-derivative EPR spectra: six equally spaced lines for manganese(II) and a different pattern for copper(II)
EPR fingerprints of two metal ions. Schematic illustration.
Why EPR

What it adds

  • Sees radicals and paramagnetic metals directly and selectively
  • Detects traces in the presence of everything else in the sample
  • Non-destructive, with little preparation
  • Compares sterilisation methods, doses and protective additives on the same scale
Good to know

Points that matter in practice

  • Radicals decay with time, so measure soon after the treatment and again later, and record the storage conditions in between
  • Only paramagnetic states give a signal. A metal in a diamagnetic state, such as copper(I), is not seen, so a missing signal does not prove that the metal is absent
  • The amount that can be detected depends on the sample, and it should be established for your own material
  • Quantification needs a reference sample and identical measurement conditions
  • The link between the radical level and product performance has to be established for your own product
How MSY Consulting helps

From your question to a routine method

Send or bring representative samples. MSY Consulting runs feasibility measurements, helps you plan the timing and the reference, and trains your team until the measurement is part of your routine.

Contact

Let's talk about your application

Send an email describing your instrument and your application, and you will get a reply.

contact@msyconsulting.eu

MSY CONSULTING SAS · Wissembourg, France · LinkedIn